Managing change processes with Insight

They may be referred to as Engineering Change Orders (ECO), Engineering Change Notices (ECN), or Engineering Change Requests (ECR), but they all refer to the same thing. A packet of information used to track engineering changes within the design and manufacturing process.  

Typically, an Engineering Change (EC) consists of a bundle of change requests attached to a drawing.  It includes an identification number, a requested change, the person requesting the change, the time of the request, and a routing slip to identify the people who need to approve the change. Once the change is approved, an effective date is added to specify when the change will be used in production.  On the effective date, the approved drawings are moved to a place where the shop floor can view them.

In an electronic environment, a document or set of documents outlining the changes that are being made are routed through various approval states based on steps within the workflow.

Implementing an ECO Process with the Packaged Collaboration File (PCF)

There are a few steps you should take in implementing Insight and the packaged collaboration file.

The PCF document library location is a location within the engineering site in which non-engineering personnel, such as shop floor and service technicians, have write access. This allows them to create PCF files and store them in an "incoming" location.

With moderation on in the ECR and ECO document libraries, an approval workflow can be started when the PCF file is moved to that location.

The ECR document library can be thought of as the location to request approvals to create revisions of released documents.  If your company does not require approval to create revised documents, you can skip this document library and create revisions without approvals.

The ECO document library can be thought of as the location to request release of revised documents after all changes have been made to the revisions.

Example of Using Insight to Implement an EC Process

The following steps describe the workflow for using Insight Connect : View and Markup to implement an ECO process. In this example, we will take Assembly1.asm through the ECO workflow. This example assumes that the steps needed to set up the ECO workflow have been completed and the appropriate users, roles, and document libraries have been created as shown in the table.

User

PreRelease Subsite

Release Subsite

Obsolete Subsite

Markup Subsite

ECO Subsite

ECR Subsite

Shopfloor

TechSupport

None

Viewer

None

Creator

Viewer

Viewer

Engineer

Creator

Viewer

Viewer

Creator

Creator

Creator

Release Mgr

Deletor

Deletor

Deletor

Deletor

Deletor

Deletor

Admin

All

All

All

All

All

All

SESTATUS

Available In Work In Review

Released Baselined

Obsolete

Available

Available In Work In Review

Available In Work In Review

Note:

The user moving the packaged collaboration file from one location to another needs to have Delete privileges. For example, you probably want to set up your workflow where the pcf can be moved by a Manager or an Admin , but not an Engineer or someone from the shop floor.

Going Through the Workflow
  1. Shopfloor Joe identifies a problem with an assembly and searches the Released site for the assembly document or its related draft document.

    Note:

    Shopfloor Joe may also want to search against the assembly or draft document to see if PCF documents already exist.

  2. Shopfloor Joe opens Assembly1.asm in Insight Connect : View and Markup and views the assembly. He can add comments to the assembly document and save the contents as a PCF file.

  3. Engineer Ron receives an email notification when the file is added to the PCF document library. In order to receive email, Alerts must be turned on for this library.

  4. Engineer Ron opens the package collaboration file and reviews the comments made by Shopfloor Joe that indicate that Part3.par needs to be revised.

  5. Engineer Ron switches from View and Markup to Revision Manager, while in Insight Connect, and does a where-used search to identity the documents that will be impacted by the revision. The search results include:

    • Part3.par, Part3.dft

    • S2.asm, S2.dft

    • AssemblyA.asm, AssemblyA.dft

    • AssemblyC.asm, AssemblyC.dft

  6. Engineer Ron can perform the actions specified if no approval is needed or add information to the PCF file outlining the revisions being requested. He can use an Office document to do this.

  7. Engineer Ron adds all the information needed to describe the requested changes and  saves the PCF file to disk.

  8. Release Mgr Kevin moves the completed package collaboration file to the ECR or ECO location, depending on the approval requested. Moderations should be turned on for these locations. The approvers for the ECR location receive notification to approve the package collaboration file.

  9. The approvers review the PCF file in the ECR document library and approve or reject the requested changes. Remember, for ECR, the approvers are either approving or rejecting the request to create revisions of released documents at this time.

  10. Once the request to create revisions is approved, Engineer Ron can open the same package collaboration file, bring up Revision Manager, and run Perform Actions. The revised documents are created automatically in the Pre-Release document library root folder location and the status is set to Available.

    Solid Edge is used to make all required changes documented in the package collaboration file.

  11. After all revised documents are complete, Engineer Ron opens the package collaboration file and updates it with information that all changes were made.

  12. Release Mgr Kevin moves the package collaboration file from the ECR document library to the ECO document library with Moderation turned on. At the same time, he uses Life Cycle Assistant with the package collaboration file to set the status of  all Revised documents and change the status to In Review.

  13. The approvers for the ECO document library approve or reject the request to release the revised documents.

  14. When approved, the Release Mgr is notified the ECO was approved.

  15. Release Mgr Kevin uses Life Cycle Assistant to move all Revised documents to the Released folder. To do this he:

    1. Opens the package collaboration file to get a list of revised documents in the Life Cycle Assistant list.

    2. Moves the documents to the Released document library and sets the status to Released.

      If the option is set to make old files obsolete, he moves the original files  to the Obsolete document library and the sets the status to Obsolete.

  16. Release Mgr Kevin moves the package collaboration file to the ECN folder.  This notifies anyone that has Alerts that the new released product is available for production.

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